Best Way To Cut Aluminum Sheets

Use a wood cutting saw with carbide tipped blades to cut most aluminum.

Best way to cut aluminum sheets.

To cut the sheets of metal rathe. Using a softer piece of material such as wood as a backer will allow the chisel to push through the metal and prevent wear on the chisel s tip. Create a long fracture line then progressively bend the sheet from one end to to the other. For thin sheets of metal you can use tin snips to cut through it.

Then grip the saw with both hands and push the blade through the metal to cut it. Mount a diamond blade in your angle grinder and use it like a saw to cut the mesh. To cut straight lines use an electric saw. Select a fine toothed blade and don t cut aluminum with a wall thickness of more than 1 4 inch 0 64 cm.

Check out this video. Auto hobbyists and handypersons sometimes have the need to cut aluminum sheeting and don t always have the luxury of going to a metalworking shop to take care of it. We recommend using a diamond blade that s labeled as a ferrous metal cutting blade but many tradespeople use a regular masonry diamond blade with good results. Tired of getting fingers cut on sheet metal while using tin snips.

After a few wiggles the sheet will fracture along the cut line leaving a clean break as shown in the above photos. Cutting aluminum sheet metal with a hammer and chisel is relatively straight forward line up the edge of the chisel along the line you wish to cut and strike the chisel with a hammer. Start by taping both sides of the sheet metal directly over the line you want to cut and clamp the metal to a work station so it doesn t move. How to cut thin aluminum.

Metal lath and hardware cloth can be cut with a tin snips but there s an easier way.